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HomeConnection Systems Product Catalog ​DERAY®-DockMan Junior Endsplice

​DERAY®-DockMan Junior Endsplice

Hot air shrink equipment

The DERAY®-DockMan Junior Endsplice is a hot air shrink equipment to process  heat shrink tubes in wiring systems. It is primarily used for mobile, manual use on the cable board with a balancer.
The equipment has been designed specifically to process adhesive lined heat shrink on ultrasonically welded- and crimped end splices on stationary and mobile forming boards in transfer lines. Once docked at the defined shrink points, the shrink unit is locked to the cable board.

Features and Benefits

  • Very flexible handling as the shrink unit can be docked to any position on the forming board
  • Automatic control of shrink temperature and process time
  • Easy handling through two-sided insertion of application
  • Safe use by locking the application in shrink chamber
  • User friendly weight-neutral suspension device
  • Automatic selection of process parameters via USB scanner or manually via touch panel
  • Communication system through RS232, TCP/IP and OPC UA
  • Password protected programming mode
  • Stand-by heating
  • Selection of system language: English, German, French (others on demand)
  • CE and RoHs conformance

Applications

End splices on wiring harness boards

Operation

The DERAY®-DockMan Junior Endsplice mobile shrink equipment is moved to the preselected operating position to start the shrink process. It is positioned in the docking station and the pre-selected shrink temperature and time is controlled automatically. The pre-selected shrink temperature is controlled automatically. Opening and closing of the shrink chamber takes place pneumatically. Once the shrink process is completed, the shrink unit returns to its ready position.

Order Information

  • DERAY®-DockMan Junior Endsplice

Heat Shrink Products & Sizes

  • DERAY®-SpliceMelt Sizes 1 to 3, length max.65mm

For other products and sizes contact DSG-Canusa Application Engineering

Scope of Delivery

  • Shrink equipment
  • Control unit
  • External emergency stop button
  • Balancer
  • Operating manual: English, German, French (others on demand)

Accessories

  • Shrink chambers: Width 100 mm

Product Properties

Property
Electrical connection 1/N/PE AC 230 V 50-60Hz
Electrical power consumption approx. 1.1 kW/h at 275°C shrink temperature
Electrical power consumption max. 3.6 kW
Rated current 16A
Electrical fuse protection at the owner 16A
Degree of protection of control unit IP54
Degree of protection shrink head IP20
Pneumatic connection 6 - 10 bar (87 - 145 psi)
Pneumatic work pressure 5 bar (72 psi)
Air consumption 150 - 180 ltr/min (5.3 - 6.4 cfm)
Heating air shrink chamber adjustable 0.5 - 1.0 bar (7.3 - 14.5 psi)
Shrink temperature at the IR heater 150°C - 275°C (302°F - 527°F)
Ambient temperature 10°C - 45°C (50°F - 113°F)
Sound pressure level approx. 67dB(A)
Dimensions and weight - Control unit w 600 x h 400 x d 330 mm
(w 27.6 x h 15.7 x d 13 in)
19 kg (41.9 lbs)
Dimensions and weight - Shrink equipment w 190 x h 540 x d 430 mm
(w 7.4 x h 21.2 x d 16.9 in)
18 kg (39.6 lbs)

Market / Applications

  • Application Equipment
  • Automotive
  • Dual Wall
  • OEM
  • Single Wall
  • Splice Sealing Solutions
  • Waterblocking

Documentation

Version: 01 2018/JAN/02
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