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HomeConnection Systems Product Catalog ​DERAY®-Leakage Tester

​DERAY®-Leakage Tester

Leakage testing device

The DERAY®-Leakage Tester is a testing device designed for the leaking test of wire applications assembled with heat shrink tubes. Using compressed air and four test chambers it can leakage test up to 20 cables.

Features and Benefits

  • Process optimization possible by simultaneous testing of up to 20 cables for leaks
  • Automatic self-testing based on predefined parameters
  • High flexibility through testability of cable diameter from 0.13 mm² - 10 mm²
  • Reliable test procedure because of pressure monitoring in each test chamber
  • Adjustable parameters: Testing time, pressure
  • Overpressure for standard tests: 0.5 - 1.0 bar
  • Selection of system language: English, German, French, Polish, Romanian (others on demand)
  • CE and RoHs conformity

Applications

Parallel and end splice, ring- and tubular terminal applications, battery terminals

Operation

The DERAY®-Leakage tester is used to check the water tightness of the crimped or welded cables covered with a heat shrink tube. The cables to be tested are placed in a chamber filled with water and tested with compressed air. A maximum of 20 cables can be tested simultaneously, using 4 test chambers that each secures up to 5 cables. The test pressure can be set to 0.5 - 1.0 bar according to the test procedure. The inspection process is activated by simultaneous closing of the safety hoods. The four pressure chambers located under the protective covers close automatically and the pre-selected pneumatic test pressure begins to build up. Leaks in crimped or welded lines and those fitted with heat shrink tubing will become visible through rising bubbles in the water. After the process is completed, the safety hoods and pressure chambers are automatically opened, and the cable-fastener is automatically unlocked.

Order Information

DERAY®-Leakage Tester

For other products and sizes contact DSG-Canusa Application Engineering.

Scope of Delivery

  • Leakage tester
  • 4 gaskets
  • Operating manual: English, German, French, Polish, Romanian (others on demand)

Accessories

  • Two external emergency stop buttons (additionally)

Product Properties

Property
Electrical connection 1/N/PE AC 230 V 50-60 Hz
Electrical power consumption 0.12 kW
Rated current 1 A
Electrical fuse protection at the owner 16 A
Degree of protection IP 40
Pneumatic connection 5 - 10 bar (72.5 - 145 psi)
Pneumatic work pressure 5.5 bar (79.8 psi)
Ambient temperature 10°C - 45°C (50°F - 113°F)
Sound pressure level approx. 70 dB(A)
Dimensions and weight w 1403 x h 760 x d 670 mm
(w 55.2 x h 29.9 x d 26.4 in)
111 kg (242.5 lbs)

Market / Applications

  • Aerospace Defense
  • Application Equipment
  • Automotive
  • Dual Wall
  • Marine
  • OEM
  • Splice Sealing Solutions
  • Transit
  • Waterblocking

Documentation

Version: 01 2018/JAN/02
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