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HomeConnection Systems Product Catalog ​DERAY®-Shuttle 240 / 60

​DERAY®-Shuttle 240 / 60

Heat shrink system for terminals and end splices

The DERAY®-Shuttle 240 / 60 is a heat shrink system with infrared heating elements to process heat shrink tubes onto terminals and end splices.
The shrink device has two independent working stations, equipped with customized frames to shrink up to 20 applications per cycle.

Features and Benefits

  • Robust and durable IR ceramic heating elements
  • Two customized frames for a faster and optimized working process
  • Processing of up to 20 applications per cycle, depending on the cable cross section
  • Processable cable cross section of up to 85 mm²
  • Processing sleeves with up to 90 mm length
  • Separate temperature setting for upper and lower heating element to process complex terminal designs
  • Height-adjustable upper heating element enables the processing of terminals of different geometries
  • Customized frames ensure sealing and insulation requirements for challenging applications
  • Communication systems: RS232, TCP/IP and OPC UA
  • Automatic selection of process parameters via USB scanner or manually via touch panel
  • Machine hours and cycle counter
  • Password protected programming mode
  • Temperature- and speed-monitoring
  • Selection of system language: English, German, Czech, Romanian, Mandarin, Russian (others on demand)
  • CE and RoHs conformity


Ring terminals, tubular cable lugs, end splices, battery terminals


The shrink device DERAY®-Shuttle 240 / 60 has two frames for manual insertion of cables previously fitted with heat shrink tubing. After one frame has been swung into the heating zone of DERAY®-Shuttle 240 / 60 an automatic shrinking process begins. Two infrared ceramic elements heat the shrink tube. During the shrinking process the operator continues to load/ unload the second frame. Following the shrinking process, a cooling cycle is activated and the applications are cooled by fans.

Order Information

DERAY®-Shuttle 240 / 60

Heat Shrink Products & Sizes

  • DERAY®-SpliceMelt / DERAY®-SpliceMelt Cap: Sizes 1 to 3
  • DERAY®-RKS Sizes 1 to 3
  • DERAY®-ACT Sizes 1 to 3

For other products and sizes contact DSG-Canusa Application Engineering

Scope of Delivery

  • Shrink equipment
  • Two custom configured frames
  • Operating manual: English, German, Czech, Romanian, Russian (others on demand)


  • Calibration sensor
  • USB scanner
  • Additional frames

Product Properties

Electrical connection 1/N/PE AC 230 V 50-60 Hz
Electrical power consumption 1.8 kW
Rated current 7.8 A
Electrical fuse protection at the owner 16 A
Degree of protection IP 20
Pneumatic connection 4.5 - 10 bar (65.3 - 145 psi)
Shrink temperature at the IR heater 600°C (1112°F)
Ambient temperature 10 °C - 45 °C (50°F - 113°F)
Sound pressure level approx. 60 dB(A)
Dimensions and weight
Shrink equipment w 1450 x h 580 x d 1060 mm
(w 57 x h 22.8 x d 41.7 in)
154 kg (231.4 lbs)

Market / Applications

  • Aerospace Defense
  • Application Equipment
  • Automotive
  • Dual Wall
  • Marine
  • OEM
  • Splice Sealing Solutions
  • Transit
  • Waterblocking


Version: 01 2018/JAN/02
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DERAY®-Shuttle 240 / 60

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