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HomeConnection Systems Product Catalog ​DERAY®-WorkMan TP ADE

​DERAY®-WorkMan TP ADE

Hot air shrink equipment with an automatic outer diameter detector

The DERAY®-WorkMan TP ADE is a hot air shrink equipment with an automatic outer diameter detector (ADE) for cables designed to process adhesive lined heat shrink tubes onto end splices.
This universal appliance can be used for both pre-assembly and wire harness production purposes. It is used for processing shrink tubes for longitudinal waterproofing on end splices, as well as for insulation and mechanical protection.

Features and Benefits

  • Automatic outside diameter detection of wires and allocation of shrink parameters
  • High application variety through various shrink chamber sizes
  • Quick-change system of shrink chambers for minimal process interruption
  • Simple and easy handling via Siemens Touch Panel
  • Automatic selection of process parameters via USB scanner or manually via touch panel
  • Adjustable parameters: Shrink and cooling time, temperature control through Siemens CPU
  • Password protected programming mode
  • Communication systems: RS232, TCP/IP and OPC UA
  • Day cycle and total cycle counter
  • Selection of system language: English, German, Spanish (others on demand)
  • CE and RoHs conformance

Applications

End splices

Operation

The teached-in end splice is set into the outer diameter recognition device and the ADE system is closed. The software automatically determines the correct shrinkage parameters. The mobile shrinkage unit moves into the shrinking position and the shrinking process (shrinking and cooling) begins. At the end of the process, the shrinkage unit will move back to the home position, the shrinking tube cap will cool, the ADE unit opens and releases the finished end splice. The cooling helps to ensure that the inserted cables are soon ready for further processing and quickly hardens the emerging adhesive.

Order Information

DERAY®-WorkMan TP ADE

Heat Shrink Products & Sizes

  • DERAY®-SpliceMelt Cap Sizes 1 to 4, length max. 70 mm

For other products and sizes contact DSG-Canusa Application Engineering

Scope of Delivery

  • Shrink equipment
  • Control unit
  • External process stop button
  • 2-hand safety start button
  • One shrink chamber
  • Operating manual: German, Spanish (others on demand)

Accessories

  • USB scanner
  • Shrink chambers: Width 24 – 36 – 48 – 60 mm; internal diameter: 30 and 45 mm

Product Properties

Property
Electrical connection 1/N/PE AC 230 V 50-60Hz
Electrical current consumption approx. 1.1 kW/h at 275°C shrink temperature
Electrical power consumption max. 3.6 kW
Rated current 16A
Electrical fuse protection at the owner 16A
Degree of protection of control unit IP54
Degree of protection of shrink head IP20
Shrink temperature 150° - 275° C (302°F - 527°F)
Pneumatic connection  6 - 10 bar (87 - 145 psi)
Pneumatic work pressure 5 bar (72 psi)
Compressed air consumption 150 - 180 ltr/min. (5.3 - 6.4 cfm)
Heating air shrink chamber adjustable 0.5 - 1.0 bar (7.3 - 14.5 psi)
Ambient temperature 10°C - 45°C (50°F - 113°F)
Sound pressure level approx. 67 dB(A)
Dimensions and weight - Shrinking equipment w 350 x h 770 x d 510 mm
(w 13.8 x h 30.3 x d 20 in)
18 kg (39.7 lbs)
Dimensions and weight - Control unit w 600 x h 470 x d 340 mm
(w 23.6 x h 18.5 x 13.4 in)
19 kg (41.9 lbs)

Market / Applications

  • Application Equipment
  • Automotive
  • Dual Wall
  • OEM
  • Single Wall
  • Splice Sealing Solutions
  • Waterblocking

Documentation

Version: 01 2018/JAN/02
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