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PIPELINE PERFORMANCE shawcor.com

Shawcor's facility in Kabil, Indonesia

Shawcor’s Kabil facility is strategically located in the new Kabil Industrial Estate on Batam Island, Indonesia, in order to effectively service clients in the Indonesian and international markets with greater flexibility and minimum transportation costs of bare and coated pipes. The facility is the only coating facility in Indonesia, leading the way with offering all coating technologies at the one facility, from anti-corrosion coating to protective and concrete weight coating, from flow assurance coating to internal coating for pipe up to 1423 mm (56”) diameter, which provides a one-stop center to efficiently manage and deliver multiple pipe coating projects.

The Kabil facility is located adjacent to the Kabil Offshore Deepwater Port with dedicated, priority load-in and load-out facilities within 300 metres from the site, which provides logistical savings and reduces risk of laybarge downtime and demurrage due to priority berthing. In addition, a back-up port is located 6 km from Kabil.

Shawcor is the industry leader in providing a safe and healthy workplace. The Kabil facility has incorporated the latest technology in HSE practices and improved upon the quality control systems that are presently in operation.

Features and Benefits

The facility is the only coating facility in Indonesia, leading the way with offering all coating technologies at the one facility, from anti-corrosion coating to protective and concrete weight coating, from flow assurance coating to internal coating for pipe up to 1423 mm (56”) diameter, which provides a one-stop center to efficiently manage and deliver multiple pipe coating projects.

The Kabil facility is located adjacent to the Kabil Offshore Deepwater Port with dedicated, priority load-in and load-out facilities within 300 metres from the site, which provides logistical savings and reduces risk of laybarge downtime and demurrage due to priority berthing. In addition, a back-up port is located 6 km from Kabil.

Bredero Shaw is the industry leader in providing a safe and healthy workplace. The Kabil facility has incorporated the latest technology in HSE practices and improved upon the quality control systems that are presently in operation.

Special Services

  • Custom coating facility for bends, flanges, tees, etc (Internal, external liquid epoxy, FBE, PE & PP coating capability using manual spray application)
  • Anode installation
  • Buckle arrestors
  • Rebeveling
  • Field joint services

Approvals and Quality Assurance

  • Quality System accredited to BS EN ISO 9001:2008
  • ISO 17025 for FBE, 3-layer and insulation coatings

Pipe Coating Products

  DIAMETER mm (") LENGTH m (')
  MIN. MAX. MIN. MAX.
Anti-Corrosion
3LPP 50 (2) 1220 (48) 10.5 (34.4) 18 (60)
3LPE 50 (2) 1220 (48) 10.5 (34.4) 18 (60)
FBE 50 (2) 1220 (48) 10.5 (34.4) 18 (60)
Dual Layer FBE 50 (2) 1220 (48) 10.5 (34.4) 18 (60)
AE 50 (2) 1423 (56) 10.5 (34.4) 18 (60)
External Paint 50 (2) 1220 (48) 9.5 (31) 18 (60)
Protective & Weight
HeviCote® 100 (4) 1423 (56) 10.5 (34.4) 18 (60)
Flow Assurance
Insulation Coating (PUF) 100 (4) 1220 (48) 9.5 (31) 18 (60)
ThermoFlo® 100 (4) 1220 (48) 9.5 (31) 18 (60)
Thermotite® 100 (4) 914 (36) 10.5 (34.4) 24 (78.7)
Internal
SureFlo™ FEC 150 (6) 1423 (56) 10.5 (34.4) 18 (60)
SureFlo™ SF 150 (6) 1423 (56) 10.5 (34.4) 18 (60)

Access

Truck
  • PT. Bredero Shaw Indonesia
    Jl. Hang Kesturi
    Kav 3A1
    Kasawan Industri Terpadu
    Kabil, Batam, 29467 Indonesia
Marine
  • Kabil Offshore Port is 400 metres from our plant site. It has two berths with 12.5 metre water depth capable of handling up to 40,000DWT vessels and one berth with 10 metre water depth capable of handling up to 28,000DWT vessels.
  • A dedicated load out berth adjacent to our coating site which has five metre water depth for barge load outs. A dedicated 150 MT crawler crane is located at the load out jetty.

Partial List of Completed Projects

Sur de Texas Tuxpan
Products Internal & FBE
Diameter 42"
Length 93 km
Year 2016-2017
Location Mexico
Arun Belawan Gas Pipeline
Products 3LPE
Diameter 24"
Length 133 km
Year 2013-2014
Location Indonesia
Shah Deniz II
Products 3LPP & MLPP
Diameter 14"
Length 75 km
Year 2016
Location Azerbaijan
Ichthys LNG - URF
Products 3LPP & MLPP
Diameter 6”, 8”, 12” & 18”
Length 118 km
Year 2013
Location Australia
Jangkrik Complex
Products 3LPE & Concrete
Diameter 4”, 12” & 24”
Length 197 km
Year 2015
Location Indonesia
Ichthys LNG - Gas Export Pipeline
Products Internal, AE & Concrete
Diameter 42"
Length 445 km
Year 2012-2014
Location Australia
Zawtika Development Phase 1A & 1B
Products 3LPE, 3LPP & Concrete
Diameter 10”, 12”, 14”, 18” & 28”
Length 477 km
Year 2011 & 2015
Location Myanmar
Wheatstone LNG - Mainline
Products FBE, 3LPP, Internal & Concrete
Diameter 44"
Length 148 km
Year 2012
Location Australia
Fortescue River Gas Pipeline
Products DLFBE, Internal, Compression Coat & Rock Jacket
Diameter 16"
Length 272 km
Year 2014
Location Australia
Ruby Field Development
Products 3LPE, AE & Concrete
Diameter 14"
Length 228 km
Year 2012
Location Indonesia
Last Updated: 12/6/2018 3:33:53 AM
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